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 Table of Contents  
Year : 2017  |  Volume : 17  |  Issue : 3  |  Page : 255-260

Comparative three-dimensional finite element analysis of implant-supported fixed complete arch mandibular prostheses in two materials

Department of Dental Materials and Prosthodontics, São Paulo University, São Paulo, Brazil

Date of Submission13-Jan-2017
Date of Acceptance18-May-2017
Date of Web Publication10-Aug-2017

Correspondence Address:
Amanda Maria de Oliveira Dal Piva
Av Engenheiro Francisco José Longo, 777, Jardim São Dimas, São José dos Campos, SP
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Source of Support: None, Conflict of Interest: None

DOI: 10.4103/jips.jips_11_17

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Background: The increase of requests for implant-supported prosthesis (ISP) with zirconia as infrastructure has attracted a lot of attention due to its esthetics, biocompatibility, and survival rate similar to metallic infrastructure. The aim of this study was to evaluate the influence of two different framework materials on stress distribution over a bone tissue-simulating material.
Materials and Methods: Two ISP were modeled and divided into two infrastructure materials: titanium (Ti) and zirconia. Then, these bars were attached to a modeled jaw with polyurethane properties to simulate bone tissue. An axial load of 200 N was applied on a standardized area for both systems. Maximum principal stress (MPS) on solids and microstrain (MS) generated through the jaw were analyzed by finite element analysis.
Results: According to MS, both models showed strains on peri-implant region of the penultimate (same side of the load application) and central implants. For MPS, more stress concentration was slightly higher in the left posterior region for Ti's bar. In prosthetic fixation screws, the MPS prevailed strongly in Ti protocol, while for zirconia's bar, the cervical of the penultimate implant was the one that highlighted larger areas of possible damages.
Conclusions: The stress generated in all constituents of the system was not significantly influenced by the framework's material. This allows suggesting that in cases without components, the use of a framework in zirconia has biomechanical behavior similar to that of a Ti bar.

Keywords: Biomechanics, dental implants, finite element analysis

How to cite this article:
Tribst JP, de Morais DC, Alonso AA, Piva AM, Borges AL. Comparative three-dimensional finite element analysis of implant-supported fixed complete arch mandibular prostheses in two materials. J Indian Prosthodont Soc 2017;17:255-60

How to cite this URL:
Tribst JP, de Morais DC, Alonso AA, Piva AM, Borges AL. Comparative three-dimensional finite element analysis of implant-supported fixed complete arch mandibular prostheses in two materials. J Indian Prosthodont Soc [serial online] 2017 [cited 2022 Jun 26];17:255-60. Available from: https://www.j-ips.org/text.asp?2017/17/3/255/212731

  Introduction Top

The rehabilitation of edentulous jaws with a protocol prosthesis allowed extensive rehabilitations with implants and minimal surgical intervention.[1] However, biomechanical complications may impair the performance of osseointegrated dental implants due to the overload capable to induce bone remodeling,[2],[3],[4] since human bone tissue is capable to adapt to the amount of load received and to modify itself by remodeling.[5]

For the prosthetic framework, the increase of undesired stress occurs in the supporting tissues due to the fact that the lever arm is larger.[6] To reestablish chewing capacity in the posterior region, masticatory force may need to exist beyond the last implant.[7] Different materials strength used in frameworks is another possible factor to influence directly the success of implant rehabilitation through the dissipation of chewing load.[8],[9]

A large number of materials are available to produce a prosthesis infrastructure. It is recommended that metallic alloys exhibit high tensile strength (>300 MPa) and elastic modulus (>80,000 MPa) sufficient to prevent deformations and the cantilevers fractures.[10] The titanium alloy (Ti) has corrosion resistance, biocompatibility, low cost, and mechanical properties similar to auric alloy (good mechanical properties, but high cost) that makes Ti a viable material for the fabrication of prosthesis infrastructure on implants.[11],[12]

The increase of requests for metal-free prostheses led to the development of ceramics with esthetics and biocompatibility.[13] The use of implant-supported prosthesis (ISP) with zirconia infrastructure has attracted a lot of attention. As well as esthetics, it presents survival rate similar to metallic infrastructure.[14],[15],[16]

Using finite element analysis (FEA) method, it is possible to study the stress generated in periimplant bone tissue on a preventive way.[17],[18] FEA consists of a promising noninvasive methodology that provides consistent results through measurement of stress, compression, and displacement in implants and structures involved in rehabilitation.[19] This technique is considered complex due to the involvement of biomaterials properties and microstructural details.[11],[13] However, it is widely used in dental implant analyzes.[9],[11],[13],[17],[18],[20],[21],[22],[23],[24]

Several studies that evaluate the biomechanical behavior of ISP's search to simulate a clinical situation and end up also studying the bone adaptive property.[20],[21],[25],[26],[27],[28],[29] However, the cortical bone properties may vary in cadavers[22] because this tissue has anisotropic behavior making its elastic property vary according to the orientation of the cells and fibers present.[28] Thus, to standardize in vitro studies and isolate biological variables, resinous materials whose elastic modulus approaches the bone tissue are used,[29] such as, polyurethane.[30]

Assuming that biomechanical behavior of different materials used in the framework of Branemark implant protocol was the goal for several recent researches[20],[21],[25],[26],[27] and due to no study (within the authors’ knowledge) used a validated elastic modulus for laboratory studies, the aim of this study was to evaluate the influence of different framework materials (Ti or zirconia) on stress distribution over a bone tissue-simulating material (polyurethane). The purpose of this study was to use computer simulations to examine clinical situations with IPS in edentulous mandibles and identify the biomechanical behavior of two different materials.

  Materials and Methods Top

Using computer-aided design Rhinoceros software (Version 5.0 SR8, McNeel North America, Seattle, WA, USA), a model of an edentulous jaw was made following the main anatomical characteristics: size, shape, and absence of pathology. Initially, anatomical lines were constructed so that each face of the outer surface could be obtained by the union of three or four lines. After surfaces creation, they were fixed forming a volumetric solid body of a hemi-jaw. For complete construction of the virtual jaw's model, the bone structure was mirrored from the midline, allowing symmetry between the antimere sides. Then, a Boolean union ensured that a solid arcade was created. Then, external hexagon implants (10 mm × 4.1 mm) were modeled. The external threads diameter was established according to the dimensions provided by the manufacturer (as technology Titanium Fix – São José dos Campos, Brazil), and the platform showed 4.1 mm in diameter such as a conventional regular implant. The external hexagon was extruded 0.7 mm high and attached to the previously created cylindrical body.

The first implant was centrally attached to the mental foramen so that the other four implants could be positioned equidistant from the center [Figure 1]. After modeling all implants in their ideal positions, Universal Castable Long Abutment (UCLA) components were created according to the individual height of each implant and attached to a standard framework model. The retaining screw was also shaped and allocated in its ideal position.
Figure 1: Three-dimensional model of a jaw made in computer-aided design with fixation of the five implants equidistant positioned

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The bar presented a height of 6 mm from the bone surface and a 10 mm lever arm on each side. The orifices of all screws were created to simulate a clinical situation of structural strength of this material. Finally, at the end of the bar, two circles with 2 mm diameter were created on the upper outer surface to standardize the load application.

This study had the characteristic to not allowing results in the mandibular branches. Thus, they were removed from the model to avoid spent elements while exporting idle geometries.

Finite element analysis preprocessing

The Young's modulus and Poisson's ratio of the materials [Table 1] were assigned to each solid component with isotropic, homogeneous, and linearly elastic behavior. All contacts were considered bonded since a torque failure is not the purpose of the study. The same three-dimensional model was used to receive materials properties and generate different results.
Table 1: Properties of the materials used in finite element analysis methodology

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Mesh generation

The solid geometries were exported to ANSYS software (ANSYS 16.0, ANSYS Inc., Houston, TX, USA) in STEP format. Then, tetrahedral elements formed the mesh. A convergence test of 10% determined the total number of control elements of the mesh for 370.345 [Figure 2].
Figure 2: Mesh formed by tetrahedral elements

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Loadings and fixations

The application of an axial load (200 N) followed the delimited area in CAD: unilateral posterior superior region (left side) in the direction of bone. For the fixation condition of the system, the jaw base was selected, ensuring only movement restriction on the Z axis. In this way, the deformation generated in all directions inside the mandible could be computed.

  Results Top

The generated results show the maximum principal stress (MPS) in the ductile solids and in the simulator model of the human bone tissue, the microstrains (MSs) generated were evaluated. In both models, a greater tendency of total bone displacement occurred in the marginal area to the last implant (same side of the vertical load application). The energy concentration was slightly higher in the left posterior region for Ti's bar compared to zirconia's bar [Figure 3].
Figure 3: Displacement pattern in the models with energy concentration in the marginal area at the last implant for the bar in (a) titanium (presenting greater tension represented by the red color) and (b) zirconia

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Initially, the MS was presented based on the theory of bone remodeling as a function of the load. According to the images of [Figure 4], the regions with masticatory overload may initiate an unwanted bone remodeling. In the generated results, the regions of concentration of strains are both very similar, in which it is not possible to evidence significant difference in the colorimetric graph between both jaw models. The last two implants on the load side received most of the masticatory forces, which shows the consistency of the system. The proximal regions of the periimplant tissue of these two implants were more affected, which suggests the initiation of any bone alteration in this region during this loading.
Figure 4: Microstrain distribution pattern in jaw's models under bar in (a) titanium and (b) zirconia

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The MPS showed areas of tensile, which can be understood as areas of possible failure of the structure in the function.

In ductile components of the system, the MPS was also displayed in color scales. For prosthetic fixation screws, the stress prevailed strongly in Ti protocol [Figure 5]. While for zirconia's bar, the platform of the penultimate implant was the one that highlighted larger areas of possible damages [Figure 6].
Figure 5: Maximum principal stress in prosthetic fastening screws. (a) The situation with titanium bar. (b) Situation with bar in zirconia

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Figure 6: Maximum principal stress on implants. (a) Situation with titanium bar. (b) Situation with zirconia bar

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  Discussion Top

In this study, FEA was used to investigate the influence of the two prosthodontic frameworks submitted to an axial load on the biomechanical behavior of isotropic jaws. The analysis of total displacement, consistency, and connectivity of the mesh [Figure 2] and [Figure 3], MPS and MS demonstrated that this is a viable model for the analysis using the FEA method. To ensure that the quality of the results would not be compromised due to the complexity of the model's geometry, it was necessary to divide the structure into a finite number of elements with 10% convergence.

The results show not only the stress distribution on the surface of the bone crest but also, the biomechanical behavior of different constituents of this type of rehabilitation treatment with implants. This demonstrated that the framework material minimally influences the distribution of stress in the simulated jaw and implants.

In vivo studies revealed the values of occlusal masticatory force around 220 N in the posterior region.[1],[21],[32] Thus, a load of 200 N was used in an attempt to simulate a result closer to that observed in vivo.

Rubo and Souza (2008)[9] affirmed that the lower elastic modulus, the greater exerted force on the abutments closest to the load. Therefore, if a rubber structure was used, the entire load would be concentrated in the implant closest to the point of load application. The authors concluded that the more rigid structure the more uniform stress dissipation and the less damage caused to the fastening screws due to the bending of the reduced metal structure.

In the present study, two rigid structures were used (Ti and zirconia) with different elastic modulus. The results obtained are consistent since the stress dissipation did not concentrate at specific points as would occur if a flexible structure were used.[9] It is recommended that if a metallic alloy is going to be used, it must have high strength (>300 MPa) and high elastic modulus (>80 GPa) to prevent deformation and structures failure.[33] These are characteristics of less rigid materials than those used in this study.

For both jaw protocol models, the stress fields showed no significant discrepancies. However, a trend of displacement in a wider area of the Ti bar was observed in the region of the lever arm [Figure 3]. The presence of a lever arm has a remarkable effect on stress concentration,[5] and increases of 5 mm elevate the maximum von Mises stress by around 30% to 37% around the implants.[9] According to Glantz,[34] the amount of strain of the lever arm is directly proportional to the length and inversely proportional to the width and height of it. In addition, there is a direct relationship between the amount of strain and the applied load and elastic modulus of the used material. Since zirconia's elastic modulus is 55% larger than Ti modulus, it seems that the influence of the bar's geometry (similar for both models) is much more influential in the results since they were within 10% of convergence [Figure 4]. The results corroborate with the findings of Bankoglu and Yilmaz,[13] where the authors observed that in a fixed partial anterior prosthesis with horizontal load, the maximum stress was similar in the models with zirconia and Ti infrastructure.

Although minute results and similar behavior for the bars, inferences can be made: in the simulated jaw, the generated strains were slightly higher with zirconia bar because stress areas were observed in the penultimate and central implants while compression areas encircled the last implant characterizing it as a fulcrum in a distal rotation tendency of the system [Figure 5]. This tendency of rotation was reflected on the fixation on an inverse way for the two materials. While Ti with similar elastic modulus of the screw allowed stresses passage between them as a single body with less damage to the implant, the zirconia with all the rigidity characteristic of its crystalline structure tended to further damage the prosthetic connection and less the screw [Figure 6].

Currently, zirconium oxide is increasingly used as an infrastructural material for fixed partial implant-supported prostheses[10] since zirconia has high flexural strength (900–1200 MPa) and hardness (1200 Hv), as well as chemical properties such as low corrosion potential and low thermal conductivity.[35],[36] A selection factor for the use of zirconia as an infrastructure material is optimized esthetics due to the natural shadow of the substrate, eliminating the grayish effect in the cervical areas of prostheses with metallic alloy infrastructures.[37] As for longevity, several studies have shown that zirconia is not significantly affected by the aging test suggesting a long lifetime.[38]

In the case of the dissipation of masticatory force, other studies obtained high-stress levels located under the applied load, that is, in the working side implants.[20],[39] The results obtained in this work suggest that the prosthesis does not transmit the load identically through all implants, but these differences were not significant.

  Conclusions Top

Within the limitations of this study, it is possible to conclude that the stress generated in all constituents of the system was not significantly influenced by the bar's material. This allows suggesting that in cases without abutments, the use of a framework in zirconia has biomechanical behavior similar to that of a Ti bar.

Financial support and sponsorship


Conflicts of interest

There are no conflicts of interest.

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  [Figure 1], [Figure 2], [Figure 3], [Figure 4], [Figure 5], [Figure 6]

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